{"id":1719,"date":"2021-05-12T10:43:50","date_gmt":"2021-05-12T03:43:50","guid":{"rendered":"https:\/\/3dprinters.com.vn\/?p=1719"},"modified":"2025-05-05T19:06:03","modified_gmt":"2025-05-05T12:06:03","slug":"onyx-making-new-products-picture-perfect","status":"publish","type":"post","link":"https:\/\/3dprinters.com.vn\/en\/onyx-making-new-products-picture-perfect\/","title":{"rendered":"Onyx: Making New Products Picture Perfect"},"content":{"rendered":"

Comparing the Numbers<\/strong><\/b><\/p>\n\n\n\n\n\n\n
\n

\n<\/td>\n

\n

Cost<\/strong><\/b><\/p>\n<\/td>\n

\n

Time<\/strong><\/b><\/p>\n<\/td>\n<\/tr>\n

\n

Markforged Parts<\/strong><\/b><\/p>\n<\/td>\n

\n

$5.39 (Material)<\/strong><\/b><\/p>\n<\/td>\n

\n

6.82 Hours<\/strong><\/b><\/p>\n<\/td>\n<\/tr>\n

\n

3D Printing Service<\/strong><\/b><\/p>\n<\/td>\n

\n

$22.87<\/strong><\/b><\/p>\n<\/td>\n

\n

144 Hours + Shipping Time<\/strong><\/b><\/p>\n<\/td>\n<\/tr>\n

\n

ROI:\u00a0Markforged\u00a0printer\u00a0cut\u00a0lead\u00a0time\u00a0from\u00a01.5\u00a0weeks\u00a0to\u00a06.5\u00a0hours,\u00a0allowing\u00a0for\u00a0simplified\u00a0and\u00a0less\u00a0expensive\u00a0part\u00a0customization<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Well Equipped<\/strong><\/b><\/p>\n

\"\"<\/p>\n

At Media Blackout, customization\u00a0of camera and TV equipment is key. \u201cMost other companies will make devices like monitors, cameras, but no one really specializes in connecting all these devices together so that they work easily and efficiently with as little cable mess as possible,\u201d founder and product designer Alan Rencher explains. \u201cWe come up with ideas to get the rat\u2019s nest on the camera down.\u201d At Media Blackout, nearly everything is custom made to perfect parts for customer applications: \u201cWe can make anything our customer needs: we can help them design something that they need to make their workflow more efficient on set,\u201d<\/p>\n

Rencher describes. \u201cSince we do a lot of low volume or one-off jobs, 3D printing is a great way to do that cost effectively…it\u2019s pretty quick and it\u2019s not as expensive as other manufacturing methods.\u201d<\/p>\n

Because Media Blackout frequently deals with heavy camera equipment, the company needed parts that were strong but light. Markforged was a natural fit for them. \u201cWe make a lot of parts that need to be lightweight and very rigid….we have parts on which we need to eliminate vibrations or hold a certain amount of weight,\u201d Rencher explained. \u201cWe saw that Markforged offers carbon fiber printing, and we thought that was a great way to go.\u201d With Markforged technology, they can make anything from low profile brackets to lightweight accessories for drones and gimbal rigs. Thus far, they\u2019ve been using the Markforged for customized content. \u201cWe\u2019ve been doing a lot of bracketry and we also make a lot of small electronics enclosures with it – we can actually design an enclosure that fits everything we need it to in a more efficient, smaller package…enclosures go in between a camera and a battery, so you have a lot of weight on them: we don\u2019t want things to pull apart or to bend in any way, so we\u2019ll just put carbon fiber in those parts.\u201d<\/p>\n

\"\"<\/p>\n

Put in Perspective<\/strong><\/b><\/p>\n

Despite the strength of the parts they were producing, the translucent nylon was causing a problem: many customers were skeptical of Media Blackout\u2019s products. On set, light and glossy finishes will often reflect light into the camera and ruin the shot, which is why most filming equipment is dark. \u201cWe were dying parts before because no one likes white parts on set,\u201d Rencher explained. \u201cDying takes a while and there is room for error. We\u2019ve had parts warp or bubble, and then you have to scrap the part and make it all over again.\u201d<\/p>\n

Markforged reached out to Media Blackout to offer a test of Onyx, a new chopped carbon fiber filament in the Markforged filament suite. The filament is an alternative to the industrial strength nylon that Markforged provides, and its micro-carbon reinforcement is not only stiffer but also gives parts a high quality, stealth black finish ideal for customer-use parts. After the switch, Onyx immediately eliminated the problem: \u201cHaving a dark color readily available saves us from an extra step of having to dye it…it\u2019s really helping out on time,\u201d he expressed. But that wasn\u2019t all: the material\u2019s impressive matte black finish allowed Media Blackout to present their customers with professional parts. \u201cThe new material, it just looks like a finished product.\u201d<\/p>\n

\"\"<\/p>\n

The chopped carbon fiber reinforcement rooted in this new filament makes Onyx tough, stiff, and stable, even when printing. \u201cA lot of parts, when they get to a smaller size, they\u2019ll warp in certain areas and then we\u2019ll have to mitigate that by filling it in with something or changing the designs dramatically,\u201d as Rencher described. \u201cOnyx is a stiffer material, the edges are true parts look better and they fit together better, so it\u2019s been a huge help. We don\u2019t have to redesign or print new parts.\u201d The added material strength of Onyx has not only saved time, but also reduced cost: \u201cHaving a stiffer material is great. Parts don\u2019t bend as much. With the nylon, if you make something that\u2019s light, you could bend it in half…adding fiber would stiffen that up. With the new material, there is less bending so on some of the parts we were putting carbon fiber in, we could easily tweak them so that we didn\u2019t need to have carbon fiber and that saves us money.\u201d<\/p>\n

Primed for Success<\/strong><\/b><\/p>\n

The Markforged printer had already helped Media Blackout produce engineering- quality parts at the push of a button. With composite fiber reinforcement, designing parts with the strength to hold camera equipment was made simple: \u201cEven on finished products that we used to have machined, if we need a part that is too expensive or physically not able to be manufactured, we can use the printer to make those parts.\u201d In general, Rencher has been very satisfied with his Markforged printer: \u201cOverall I\u2019m really happy with it, and it\u2019s great to be able to make all these parts. I get ideas sometimes after work, and I\u2019ll just go into CAD and design it real quick and print it out the next day.\u201d<\/p>\n

But the engineering toughness and finish that Onyx provides has empowered Media Blackout to bring their products to higher standards of quality. They\u2019ve made their parts stronger for cheaper, and the process of presenting custom cable and camera solutions to customers has never been faster. \u201cWhen we were dying the parts black, some of the parts would either retain some water or the dye would react badly with the glue and then it wouldn\u2019t set properly. With the new material, not having to dye it, we\u2019ve completely cut that out.\u201d Onyx has helped them eliminate intermediary steps to success and enabled Media Blackout to 3D print customer-facing products.<\/p>\n

Even now, Rencher has new ideas for implementation. \u201cWe could even use it for making trim on certain things, we\u2019re still discovering different ways of using this, and we\u2019re going to have a lot more uses for it once we get to know the material a little better,\u201d he says. \u201cIt\u2019s helping us make parts that are direct sale to market… I think we\u2019re going to never look back with this new material.\u201d<\/p>\n","protected":false},"excerpt":{"rendered":"

Comparing the Numbers Cost Time Markforged Parts $5.39 (Material) 6.82 Hours 3D Printing Service $22.87 144 Hours + Shipping Time ROI:\u00a0Markforged\u00a0printer\u00a0cut\u00a0lead\u00a0time\u00a0from\u00a01.5\u00a0weeks\u00a0to\u00a06.5\u00a0hours,\u00a0allowing\u00a0for\u00a0simplified\u00a0and\u00a0less\u00a0expensive\u00a0part\u00a0customization Well Equipped At Media Blackout, customization\u00a0of camera and TV equipment is key. \u201cMost other companies will make devices like monitors, cameras, but no one really specializes in connecting all these devices together so that…<\/p>\n","protected":false},"author":1,"featured_media":1330,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[98,97],"tags":[],"class_list":["post-1719","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-study-en","category-library"],"yoast_head":"\nOnyx: Making New Products Picture Perfect - 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