{"id":1799,"date":"2021-05-12T11:29:43","date_gmt":"2021-05-12T04:29:43","guid":{"rendered":"https:\/\/3dprinters.com.vn\/?p=1799"},"modified":"2025-05-05T19:06:01","modified_gmt":"2025-05-05T12:06:01","slug":"slm-solutions-3d-prints-landmark-single-piece-rocket-engine-for-orbex","status":"publish","type":"post","link":"https:\/\/3dprinters.com.vn\/en\/slm-solutions-3d-prints-landmark-single-piece-rocket-engine-for-orbex\/","title":{"rendered":"SLM Solutions 3D prints landmark single piece rocket engine for Orbex"},"content":{"rendered":"

Part of the inaugural unveiling of Orbex\u2019s commercial orbital rocket, Prime, the engine was 3D printed in a single piece, and will be used to deliver small satellites into orbit. The Prime was shown at the opening of the company\u2019s new headquarters in Forres, Scotland, funded by backing from the\u00a0European Commission Horizon 2020<\/a>\u00a0fund, the\u00a0UK Space Agency<\/a>\u00a0(UKSA) and other private and public bodies.<\/p>\n

At the grand unveiling\u00a0Graham Turnock, Chief Executive of UKSA said, \u201cOrbex\u2019s new rocket design facility brings Britain one step closer to having its own domestic commercial launch capability and firmly positions the UK as Europe\u2019s front runner for those looking to Earth\u2019s orbit and beyond for new opportunities.\u201d<\/p>\n

\u201cTHE NEW FACILITY AND FUTURE SPACEPORT OPERATIONS WILL HELP UNLOCK VAST
\nECONOMIC AND SOCIETAL BENEFITS NOT JUST IN SCOTLAND BUT RIGHT ACROSS THE UK.\u201d<\/p>\n

<\/p>\n

Graham Turnock, Chief Executive of the UK Space Agency, speaks at the inauguration of the Prime rocket. Photo via Orbex<\/em><\/p>\n

A $40 million exit from stealth mode<\/b><\/p>\n

Long in \u201cstealth mode,\u201d Orbex was founded in 2015 with the aim of launching small commercial\u00a0CubeSats<\/a>\u00a0into Earth\u2019s orbit. In July 2018, the company exited its quiet period with the announcement of a \u00a330 million ($40 million) in private and public fundraising, and\u00a0confirmation that the UKSA would be allowing Orbex to launch from its Sutherland space port \u2013 a site the company shares with U.S. competitor\u00a0Rocket Lab<\/a>.<\/p>\n

The Orbex Prime light launch vehicle is fulled by liquid oxygen (LOx) and propane, a\u00a0non-toxic and cheaper alternative to hydrogen<\/a>. As with many modern rockets, the Prime\u2019s booster is also designed to be reusable, cutting down on wastage created in the launch process.<\/p>\n

Measuring 19 m high, and 1.3 m in diameter, the Prime is capable of carrying a payload of 150 kg, up to 500 km. In this regard it is comparable to the\u00a0Rocket Lab Electron rocket<\/a>, which has a payload capacity of between 150 and 225 kg, though the two vehicles use different propellants.<\/p>\n

<\/p>\n

The Orbex Prime rocket. Photo via Orbex<\/em><\/p>\n

3D printing the Orbex Prime engine\u00a0<\/b><\/p>\n

The engine for Orbex Prime has been 3D printed by SLM Solutions on an SLM 800 large format additive manufacturing system. The SLM 800 has a build area measuring\u00a0260 x 500 mm, with the capacity to build parts up to 800 mm tall \u2013 providing the potential scale of the Orbex engine.<\/p>\n

It is made from nickel alloy, and its additive production has saved Orbex\u00a090% in turnaround time and over 50% in costs compared to traditional CNC machining. In addition, the engine reportedly helps make the Prime \u201c30% lighter and 20% more efficient than any other launch vehicle in its category.\u201d In the\u00a0concept stage<\/a>, Orbex strategic investor\u00a0Elecnor Deimos Space<\/a>\u00a0demonstrated that the Prime is 18,000 kg in mass.<\/p>\n

One of the key factors in the engine\u2019s production is that it is made in a single piece, eradicating joins and strengthening the part\u2019s overall integrity. Speaking on its development\u00a0Lukas Pankiewicz, Applications Specialist at SLM Solutions, comments, \u201cOur aim during the process was to fulfill the quality expectations of the Orbex team, keep the functionality of the part and make it suitable for additive manufacturing.\u201d<\/p>\n

\u201cEVERY SINGLE SUPPORT STRUCTURE USED IN DATA PREPARATION HAS BEEN CUSTOMIZED TO OBTAIN THE BEST QUALITY IN EVERY SECTION OF THE ENGINE, TAKING POST-PROCESSING INTO CONSIDERATION AS WELL.\u201d<\/p>\n

<\/p>\n

Close up of the Prime\u2019s single piece 3D printed engine. Photo via Orbex<\/em><\/p>\n

Launching 2021<\/b><\/p>\n

The private space launch industry is quickly becoming crowded with competitors racing to be leaders in the commercial market. In an effort to reduce costs, and create new, lightweight part architectures, many of the companies operating in this area are using 3D printing to build their engines \u2013 this includes the\u00a0Space X Superdraco engine<\/a>,\u00a0Aerojet Rocketdyne\u2019s AR1<\/a>,\u00a0Rocket Lab\u00a0Rutherford engines<\/a>\u00a0and parts of\u00a0Blue Origin\u2019s BE series<\/a>.<\/p>\n

The maiden voyage of the Orbex Prime and its 3D printed engine is scheduled for 2021, and will be an experimental payload for the\u00a03D printing-forward<\/a>\u00a0Surrey Satellite Technology<\/a>. Speaking at the public preview of the Prime, Chris Larmour CEO of Orbex, commented, \u201cToday Orbex has taken some big strides forward, creating something unique in Europe \u2013 a well-funded, private micro-launch solution supported by excellent facilities, strong industrial partners and an expanding line-up of commercial customers.\u201d<\/p>\n

\u201cWE ARE LOOKING FORWARD TO THE NEXT STEPS IN OUR DEVELOPMENT FROM OUR NEW HOME IN SCOTLAND.\u201d<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"

Part of the inaugural unveiling of Orbex\u2019s commercial orbital rocket, Prime, the engine was 3D printed in a single piece, and will be used to deliver small satellites into orbit. The Prime was shown at the opening of the company\u2019s new headquarters in Forres, Scotland, funded by backing from the\u00a0European Commission Horizon 2020\u00a0fund, the\u00a0UK Space…<\/p>\n","protected":false},"author":1,"featured_media":1800,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[99,97],"tags":[],"class_list":["post-1799","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en","category-library"],"yoast_head":"\nSLM Solutions 3D prints landmark single piece rocket engine for Orbex - 3D Printers<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/3dprinters.com.vn\/en\/slm-solutions-3d-prints-landmark-single-piece-rocket-engine-for-orbex\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"SLM Solutions 3D prints landmark single piece rocket engine for Orbex - 3D Printers\" \/>\n<meta property=\"og:description\" content=\"Part of the inaugural unveiling of Orbex\u2019s commercial orbital rocket, Prime, the engine was 3D printed in a single piece, and will be used to deliver small satellites into orbit. 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